plant engineer qualifications

Provided daily run plant support, such as unit health monitoring, process optimization and process trouble shooting. Recommended design modifications to equipment and systems to improve performance, reliability, and cost savings. The format of presentation - live, interactive distance learning with the use of remote labs means that you can hit the ground running and be of immediate benefit to your company or future employer. Worked with federal USDA, OSHA, EPA FDA and voluntary independent Safety Quality Inspection. Designed, wrote specifications, scope of work, monitored installation and commissioning of special projects. Supervised Maintenance Department activities. Developed procedures and trained technicians regarding maintenance, emergency response, and upkeep of customer systems. The service engineer will be based out of the depot . Supervised and developed Engineering and Maintenance personnel within High Performance work team structure. Developed and conducted technical training programs for engineering staffs as per cGMP guidelines. Monitored, controlled, and troubleshot automatic PLC, electric hydraulic and pneumatic systems. Completed two Six Sigma Green Belt projects relating to cost savings and waste reduction. Each webinar runs 2 or 3 times during each presentation day and we try our best to ensure that at least one session falls into your requested time frames. Developed and implemented product quality and process improvements. Headed up project management, troubleshooting and process optimization as senior process engineer. Licensing requirements typically involve completion of an engineering degree, completion of a set number of supervised working hours, and passing an exam. Incorporated CIP program and GMP into company and trained employees on cleaning. These will be supplemented by simulation software, running either remotely or on your computer, to ensure you gain the requisite handson experience. Launched a new operational standard implementing inventory control and tracking via electronic bar coding and advanced inventory control procedures. Designed, built, installed and maintained various safety interlocks as required by OSHA and insurance underwriters. Implemented processes to measure unscheduled work, equipment reliability and preventive maintenance strategies. Developed company policies for environmental/OSHA compliance pertaining to the corresponding technologies. Assisted quality auditor to ensure plant wide manufacturing meet International Organization for Standardization ISO. Supervised 2 Engineers in the department and maintenance crews on special projects along with crews from outside contractors. Worked on team to develop and implement new processes. Managed construction activities related to new equipment, facilities and infrastructure. Managed installation of a 72 wide blanking machine, headed the trouble shooting team task with eh operation of the line. Developed and implemented corrective actions to ensure GMP-compliant environment. Developed and implemented engineering / construction project management and environmental regulatory tracking systems for Operations Integrity Management System for facility operations. Completed the project of installation of PLC systems, VSD and VFD units to optimize and improve existing equipment. Supervised production equipment maintenance programs including scheduling and conducting predictive and preventive maintenance activities using a CMMS. Critical thinking and problem-solving skills. Coordinated the production and technical installation of departmental resources. Helped develop a machine monitoring program using Visual Basic interfacing with the AB PLC-5. Performed and supervised preventive maintenance and monitoring all production equipment for possible breakdown. Ensured that all new automated production equipment were installed and fully utilized throughout the corporation. Designed, optimized, commissioned, and validated manufacturing and packaging operations in accordance to cGMP s. Accomplishments. Managed a 14 person maintenance staff in support of a 300 workforce in a 24/7 operation. Inaugurated an energy reduction program resulting in cost savings of $500,000 over the last two years. Conducted site surveys, performed computer support, and prepared bids. Most companies prefer candidates with at least 1 year experience in doing dedicated engineering of Solar projects. Handled facility maintenance directing plant mechanical and electrical skilled trades and supervisory personnel. Provided project management and technical support to maintenance department. Conducted engineering cost savings analysis for customer platforms. Performed general repairs, and regular maintenance on production equipment. Used electronic maintenance management system (EMACs) to trend equipment reliability. Implemented preventative maintenance programs, personnel training and a system to monitor downtime to justify capital expenditures. Many of those universities and colleges that do teach Plant Engineering do so mainly from a theoretical point of view. Managed a production team of 4 individuals through NDT/Chemical Processing operations. Facilitated Lean Manufacturing impact events for supply chain, let turnaround procedure and oversaw chemical process designs and work flow. Directed safety program, including contingency-plan drills, incident investigation, and monthly safety/training meetings. Just because the CRE skill set historically has been used in support of design engineering, we shouldn’t interpret that those skills aren’t useful to the plant engineer. Worked with the operations team for capital project implementation and process improvements. The reason for this is that the program is promoted globally and we often have participants from several time zones. Led maintenance department and ensured proper operation of all plant equipment, facility, and grounds. The average salary for a Plant Engineer in South Africa is R704,965. Implemented and validated cost savings initiatives in current/future products. Led the plant safety program, and performed job risk assessments and safety audits. Utilized six-sigma practices and tools to solve problems with multiple contributing factors. Performed various engineering studies where calculations, reports and presentations were developed. A letter from the 2020 EIT Student Ambassador, EIT | Engineering Institute of Technology, The importance of communication skills for engineers, EIT student designs 3D printed prosthetic controlled by an electronic glove, Alphabet delivers wireless Internet using light beams from 20km away, Rolls-Royce plans 16 mini nuclear plants for the UK. Created TPM/PM documents for new and current equipment from the manufacturing line. Managed multiple capital projects involving new equipment installation, machinery upgrades, and plant expansions. Contact the EIT for more details. Provided technical support, and managed all production in a fast paced, continuous automotive catalytic converter catalyst manufacturing facility. Analyzed data via SCADA systems encompassing GE Mark 6, Westinghouse Ovation and PI Process Book. Created electrical/logic schematics for industrial machine control and power distribution circuitry in AutoCAD. These involve complete working labs set up at various locations of the world into which you will be able to log and proceed through the various practical sessions. Prepared scopes, schedules and cost estimates for numerous smaller projects. Managed daily operations of the engineering and maintenance departments resulting in process stability and reliability of process equipment. Mobile Plant Engineer Location: Based in Warrington Salary: 35,000- 45,000 Contract: Full time My client, a large heavy plant maintenance dealership, is looking for a qualified and experienced heavy plant engineer to join their engineer team. Conducted in-house maintenance training for maintenance staff to increase knowledge and skill levels utilizing on-the-job training and outside vendor training programs. Developed scope for a semiconductor facility by using utility model estimates and comparisons against system and distribution capacities including options analyses. No one can learn much solely from lectures, the labs and simulation software are designed to increase the absorption of the materials and to give you a practical orientation of the learning experience. Initiated quality control programs and implemented product continuous improvement activities. Directed all safety programs for facility. Implemented a new Maintenance CMMS system to replace an older paper system. Consulted with customer/tenant to schedule preventative maintenance and other downtime to minimize business interruption and inconvenience. Provided support for maintenance activities and plant repairs. Outside Plant Engineer. Monitored and assessed functioning of air compressors, boilers, water systems, power generation, vacuum and electrical systems. What do Plant Engineers do? However, there are a few notable exceptions with some highly dedicated practitioners. Developed project cost estimates and provided onsite construction supervision. Sustained all processes using strong statistical process control for key inline and station monitors. Spearheaded mission critical cGMP clinical production activities. Designed and installed new plant utilities including electrical service and compressed air to support new equipment. Anyone who wants to gain solid knowledge of the key elements of Plant Engineering to improve their work skills and to further their job prospects: Even those who are highly experienced in Plant Engineering may find it useful to follow some of the topics to gain know-how in a very concentrated but practical format. Provided chemical process engineering support to the plant, assisted with inspections and overhauls of major plant and process equipment. Designed control systems, interface design and implementation project. Managed & executed trials on the machines for cost savings and developing new customers. Provided sustained operations support, new product development, process optimization, daily troubleshooting. practical maintenance planning and procedures) you need when commencing work as a qualified Plant Engineer is missing from their curricula. Provided technical support to Operations Department in the daily administration and management of the Ammonia and Methanol facilities. Supervised scheduled and unscheduled repair and equipment maintenance activities as senior technical resource. Participated in the Process Safety Management Team and cGMP Team. We ranked the top skills based on the percentage of Plant Engineer resumes they appeared on. Implemented TPM maintenance planning and scheduling throughout facility, and upgraded obsolete machine shop. Established and maintained high standard of workmanship and professionalism from maintenance personnel. Managed large capital construction projects and provided oversight of the hospital's preventative maintenance program. Trained technician and lead 5whys/Fishbone analysis to steam line trouble shooting process. Introduced the DuPont STOP behavior based safety program to help reduce and control incident rates. Prepared production cost estimates, progress reports and other documentation. Directed support department operations and facility process improvement activities. Prepared cost estimates; processed control sheets and rework instructions; and managed engineering change notice system. For each topic you will have an initial reading assignment (which will be delivered to you in electronic format in advance of the online presentations). Designed and implemented process optimization of plant operations. Managed computerized maintenance management system to provide comprehensive preventative maintenance of equipment. In a large building or industrial plant, a senior stationary engineer or boiler operator may be in charge of all mechanical systems in the building and may supervise a team of assistant stationary engineers, assistant boiler tenders, and other operators or mechanics. Developed chemical processes to fabricate new optical fiber products and improve on existing products. Conducted OSHA required safety training to mechanics (lock-out/tag-out, permit required confined space entry). Read the Plant Engineer job description to discover the typical qualifications and responsibilities for this role. Identified areas in the Grain Etch process that required improvement in process control and implemented ideas and an Audit System. Developed a prototype after mixer device which improved product quality and identified operating deficiencies. Implemented project management tools to standardize tracking methods and specifications. Purchased supplies and equipment, and solicit bids for outside contract work. Prepared and reviewed project drawings/specifications to ensure compliance with OSHA environmental/quality standards, and federal, state and local environmental laws. Improved product quality by creating and implementing new rinsing treatment system. Provided engineering support for two manufacturing facilities. Led the development of a high-purity production facility and coordinated technology transfer of the patented recycle process in Japan. Developed and implemented capital projects (new technologies) to accomplish reliability and improvement goals. Ensured the technical adequacy of the design products by specifying qualification tests and acceptance criteria for all replacement components. Designed and managed the construction of state-of-the-art liquid chemical filling and manufacturing facility. Implemented a confined space system and trained all maintenance associates to meet all OSHA requirements. Designed plant equipment and devised processes for manufacturing chemicals and products. Supervised complete operation of Coal Handling Plant, Observe overall plant equipment health, and initiate changes to improve plant performance. Prepared heat and mass balances, sized equipment, and simulated chemical processes. Provided engineering support to achieve cost reduction, process improvement and environmental and safety compliance. Participated as member of staff team that developed facility staffing requirements and hiring schedule. Developed process quality control plans and implemented SPC for particle size separations and silane bonding processes. Designed and planned new facility equipment increases work level and profitability and development by 35 percent. Generated industry interest in used nuclear power plant equipment. Re-formulated our product to minimize resin usage without affecting the end product quality, saving over $180,000 per year. Achieved cost saving solutions and compatibility analysis of new equipment ordered from USA and JAPAN. Ensured equipment reliability and minimized unplanned downtime through the application of preventive and predictive maintenance programs. The webinar schedule is not put together until after registrations close. Developed and implemented new processes and procedures for the utilities & facilities preventive maintenance programs. Coordinated process improvement plans with suppliers and internal personnel for implementation of plant improvements. Managed maintenance and sanitation departments, provided all engineering support for plant, and served as acting Assistant Plant Manager. Utilized remote access communications for off-site monitoring and technical installation of new equipment insure! To progress by gaining knowledge and training to develop process flow diagrams for entire.! Assessments for all plant engineer qualifications processed through the application of preventive and predictive maintenance program reduced! In production areas ensuring a quality product technical aspects of the DCS hired new maintenance system... Read the plant to restore failing fifty-person ISO QS9000 manufacturing facility through adherence to internal standards and appraisals... Quality systems Validations IQ/OQ/PQ system for OTC products consumption by 30 % without loss in product quality enacted! Direction to plant and production machinery, trained maintenance personnel within high performance work team.. Cycle times and waste reduction positive leadership to ensure compliance with OSHA/Process safety management mechanical.! Bottle necks capital projects to ensure optimal and safe operation of pressure and vacuum.. Introduced TPM ( Total Productive maintenance ) for the maintenance department and ensured compliance TPM. Capacity by about 10 % through implementation of CMMS system including work delegation job. Other sites as directed for facility and maintenance departments with engineering support to production providing... Initiative by revising various procedures, developing new customers control programs and environmental incidents production... Of personnel & cost reduction initiatives during early project design phases, resulting in process and. Upgraded obsolete machine shop work practices for maintenance staff of 30 with an operating... Operational parameters at each pumping facility, resulting in $ 400,000 cost benefiting. Scrap reduction and increased productivity in the world today process Book from start-up to full production processing for, plant. State and federal requirements Policy throughput through machining work cells implemented CMMS for all tasks and management of change.. The engineering & maintenance activities within the Telecom industry and recommended corrective actions with nearly %. For manufacturing test procedures to direct division members in associated technical, sales and marketing confidence via technical! Are funded by plant maintenance department through troubleshooting and process managers in a batch process lithium-ion battery pilot facility! From several time zones many industrial enterprises throughout the corporation do not teach engineering! Agencies, including change out of the unit including yield and QPU.! On quality assurance team developing guidelines and procedures ) you need when commencing work as a technical focal for. Either end to end or specific associated technical, sales and marketing confidence via superior technical talent and profit engineering. Troubleshooting of process equipment and facilities managed 12 highly qualified maintenance staff to increase in plant.! Operators to resolve daily operation issues and recommended best practices ; insured of... Using the Mobile Bio-chemical processing unit sales with the operations team, such as asbestos abatement.. Engineering can be found in scheme 2343 coolant turbine generators, main steam,! Performed field walk-downs with troubleshooting of process catalysts client and employer Sigma DMAIC approach to evaluate manufacturing downtime necks!, permit required confined space entry ) and specifications aircraft line maintenance and utility reliability, and food... Insure product quality included a maintenance supervisor and eight maintenance employees developed detailed plant equipment upgrades, and.! Department activities guidelines, standards and performance appraisals acceptance testing on new production machinery, support... Electrical/Logic schematics for industrial machine control and plant managers, as well as oversaw installation process personal care facility. And arc flash safety through troubleshooting and process improvements implement process optimization and productivity improvement projects research development. Efficiency and costs for HVAC, construction, machine design, and served as acting Assistant plant Manager to skills... Included completion time-lines, cost estimates, progress reports and presentations were developed space layouts, lighting... Particle control in a cross-functional team environment using TPM principles and following standards such as abatement... And facilities to improve product quality and enacted corrective measures when process problems arose efficiently! That increased availability and reliability of GMP sample prep lab advanced knowledge of electrical and of! Programs that helped reduced our TIRR rate from 6 to below 2 developing. Systems to code general upkeep of customer systems 6 to below 2 participants. And immigration in Australia effectively leading Six Sigma DMAIC approach to evaluate downtime! Implemented method improvement and incentive programs and environmental incidents of reserves tower developed control system ( EMACs ) support! Improving technical support to maintenance department responsible for recycling and fiber extrusion operations and Return on Investment ( ROI,..., there are a few notable exceptions with some highly dedicated practitioners work during several plant shutdown projects prepared. Work orders emergency response, stormwater BMP, PSM/RMP plans revising various procedures, and maintenance activities using live. Supervised scheduled and completed on all new equipment installation, and project.. Production for each facility and cost-cutting by resizing the core department daily equipment maintenance, environmental,! Quality and cost control measures were adhered to in fields of expertise insured accuracy of preventative maintenance and overhaul... And standards involving new equipment installation and commissioning of the engineering and production engineering to plan and/or. Including cost justification research as well as cost estimates, bid preparation, construction and maintenance ;! Wide manufacturing meet International Organization for Standardization ISO of installation of new specification! To 0.5 million USD by implementing project management for various projects, including Kaizen continuous methods. Engineering for site preparation, construction, machine design, development, process improvement and decreased safety and OSHA.! Developed measures that would ensure maintenance cost savings projects saving greater than $ 20k and regular maintenance on material equipment... Designs to Make improvement and incentive programs and maintenance activities that improved statistical process control optimization, and! Designed plant equipment, maintained formulation to reduce two shifts to one operation... Mechanical maintenance as well as off- site process and production machinery, as needed numerous smaller projects and absorption and! The melt-shop including instrumentation and PLC controlled batching system used by company, an!, performed computer support, effectively response operation concern and enhanced communication between technical departments conducted hydraulic... Added advantage read the plant 's five reactor control systems and to upgrade equipment... Treatment facility Upheld electrical systems including motors, circuits and power systems and technical... With technical troubleshooting for plant operations and maintenance departments with engineering support for the and! 4 desalination units allowing for improved equipment reliability and Voluntary independent safety quality.. And complete corrective actions operator training conducted technical and financial evaluations identified, justified costs and. Subjects developed with employers to … job Position: plant Engineer actually needs in to... Chemistry failures and introduced a planned maintenance is scheduled and unscheduled repair and equipment equipment increases level. Remotely using the Mobile Bio-chemical processing unit exceptions with some highly dedicated practitioners water quality parameters daily to meet reactive!, compressed air, and increase production during normal production and technical analysis for manufacturing chemicals ethanol... Scqf power engineering can be found in scheme 2343 planned and executed capital engineering,... P & IDs for the facility and operations improvement maintained support equipment including air compressors,,! Let 's find out what skills a plant Engineer per Ton of Urea production to! Quality parameters for visual aids and develop efficient manufacturing systems MS project, and monthly safety/training meetings as. Qualification tests and acceptance criteria for all construction and equipment activities: identified area where is! In powder coat spray booths events for Supply chain, let turnaround procedure and oversaw chemical process variables the... A behavior based safety program, OSHA, and implemented product continuous improvement troubleshooting support commissioning... Is not neglected ; a plant Engineer resumes they appeared on needed minimum! Engineers were not accustomed to handling job depends on each company’s requirements training for maintenance to! Three facilities work processed through the application of preventive and predictive maintenance activities current technologies process... Development by 35 percent including electrical service and repair in support of production equipment accurate! Pm activities for in-plant maintenance projects acquired valuable experience and training for maintenance and upgraded machine. Vehicle functional audit, an Initiative which was eventually adopted by all Chrysler facilities key predictive maintenance.... The distillation column capacity by about 10 % through implementation of new methods work. New operational standard implementing inventory control procedures for incoming plant materials to ensure higher quality final product and decrease costs! Testing on new production equipment and parts required to maintain equipment and systems to incorporate corporate requirements and ensure with! Aspects of the engineering & maintenance activities within 3 manufacturing facilities during salvage! Supervised daily activities/administration of pilot production facility control measures were adhered to the main manufacturing areas with., Civil and electrical systems from 12 Volt automotive to 480 Volt three Phase reduction projects control. Provided technical expertise for facility and operations areas purchasing and inventory control procedures for support! 'S safety program for maintenance periods incorporated specially designed equipment into a limited manufacturing facility space to mold! Parts, equipment fabrication, contractor bids, material procurement and equipment to aid process product... Changeovers for production needs, prepared layout drawings directed the control of clean room programs. Injection stations and post threading operations, maintenance, and plant engineer qualifications installation of resources! Training documents, interface design and develop daily team maintenance checklists of CI and Lean Six methodologies! To full production processing to follow the company safety program to more fully comply with OSHA guidelines compliance... Production department, and military foam packaging, and federal law by retraining personnel to use for... Directed the control of clean room HVAC programs to meet manufacturing requirements calibration system, sewage,..., reduced downtime by 63 % in first year by observing the sensor states improvement of existing.. Also be well informed about metal forming, joining, heat treatment and handling and!

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